Real-time integration of injection equipment and production MES management
Shot signals and temperature/pressure data from the injection molding machine were collected in real time and linked with MES. We secured data reliability by automating production numbers that had previously been counted manually, and established a monitoring system that allows you to see the status of facility operations at a glance.
Result.100% production counting accuracy, 80% reduction in administrator work time
Railway parts drawing management and assembly/wiring MES construction
Thousands of paper drawings were digitized and distributed on tablets, and work instructions for complex assembly and wiring processes were systematized. Human errors are completely eliminated by allowing workers to immediately check the latest drawings and leave work history.
Result.Reduced drawing distribution time by 90% and achieved 0% assembly defect rate
Welding process tablet drawing management and work order computerization
We implemented paperless sites by distributing tablet PCs to welding sites. Work instructions and drawings are transmitted in real time, and the welder's work performance is input directly from the site to manage process progress in real time.
Result.100% visibility of welding process, 100% reduction in paper document costs
Pharmaceutical tank manufacturing drawing tablet and welding history management
In the pharmaceutical tank manufacturing process, which requires strict quality control, tablets were used to manage drawings, and a real-name system for workers at each welding point and history management were introduced. We have secured perfect traceability that meets GMP requirements.
Result.90% reduced GMP audit response time, 100% quality traceability
Coating machine facility data linkage and on-site kiosk integration
PLC data from the coating facility was collected in real time to monitor quality variables, and a kiosk was installed on site to allow workers to intuitively check facility status and work instructions. We have bridged the information gap between equipment and workers.
Result.30% reduction in facility downtime and 50% reduction in field data entry time
Barcode/printer linked inventory management and BOM system
A barcode system has been introduced throughout the entire process from receiving materials to shipping finished products. By linking it with BOM (Bill of Materials)-based material requirement calculation, incorrect input is prevented and real-time inventory accuracy is dramatically increased.
Result.Achieved 99.9% inventory accuracy, 0 cases of incorrect input of materials
Creating legacy data value using AI tools
Process data that had been accumulated for many years but had not been utilized was reprocessed using AI analysis tools. By building an automated pipeline from data preprocessing to visualization, we discovered hidden quality correlations and derived process optimization insights.
Result.Reduced data analysis time by 1/10, discovered 3 new quality factors
Real-time work progress management through introduction of on-site kiosks
Touchscreen kiosks were placed throughout the work site so workers could enter performance information and check their next tasks without moving. Managers monitor the progress of work in the field from the office using a real-time dashboard.
Result.Reduced field-office communication time by 70% and achieved 98% delivery compliance rate